Tooling

Custom Tooling Solutions
Stay on Top with Variation Management

You know you are facing more competition than ever before. And you know that the only way to remain successful is to deliver quality products, on time and within budget.

Let’s face it. Component parts are never perfect. CAD is nominal. Manufacturing is not. Variation at critical locations can make part fit-up difficult, lower thru-put and reduce system production effectiveness. Automated robotic welding requires weld joint locations and conditions to be tightly controlled. Weld Joint design and process configuration becomes a critical consideration.

Enter variation management. It allows you to:

• Predict variation in your system (processes, parts, people)
• Identify where variation exists
• Utilize Variation Simulation Analysis to pinpoint dimensional “hotspots”
• Minimize the variation by optimizing product & process
• Accommodate the remaining variation through process techniques such as smart fixturing, touch sensing, thru arc seam tracking, and/or weave welding

Reduce robot touch up time and minimize tooling adjustment (tampering) while getting the improved quality and through-put you need. You’ll also see lower overall product lifecycle costs.

Learn how Genesis can take standard, off-the-shelf components to reduce your machining level customization costs. Contact Genesis today.

Genesis offers:

CIC Tools – This tooling solution focuses on rapid delivery and cost effectiveness.

Industrial Fixtures – This tooling solution focuses on cost, quality and reliability from the manufacturing  perspective, taking processes and their constraints into consideration in the tooling solution’s design.

Specification Grad Features – This tooling solution focuses on customization to meet specific customer tooling demands, ensuring that the highest levels of quality, repeatability and reliability are met.

Talk to the company that knows how to lower your repair and replacement costs and ensure quicker preventative maintenance turn-around times. Call Genesis today.