Meeting Real Industry Needs Consistently
Do you have a heavy welding need? We’ve provided automated robotic welding and positioning solutions to multiple industries.
We may be able to meet your need using one of our standard welding platforms. If our experience shows that your project requires a custom designed workcell, you will find that our heavy-duty modular components offer the flexibility you need.
No matter how large or small your part, Genesis Systems can work with you to design a robotic solution that meets every aspect of your heavy welding requirements – including adaptive fill capabilities, consistent welds, enhanced production times and less materials waste.
Heavy Welding Projects:
Heavy Class 8 Truck Axles
Learn about how Genesis designed a welding solution for manufacturing Heavy Class 8 Truck Axles. + Learn More
- Multiple robot coordinated motion
- FANUC M900iA/350 Heavy duty handling robot for positioning axle to FANUC M710iC/20L arc welding robot
- Tandem wire welding
- Touch sensing / Seam-track
- Genesis Cell Control – HMI Graphical system overview / diagnostics / alarms / recovery procedures / reports
Heavy Class 8 Truck Axles and Suspensions
We use innovation and experience to promote your success. We incorporate the newest dependable technologies to ensure you have the competitive advantage your business needs. It’s what we are dedicated to. Learn about the Genesis workcell solution that helped this manufacturer manufacture Heavy Class 8 Truck Axles and Suspensions. + Learn More
- Multiple robot coordinated positioner motion
- Heavy duty overhead transporter with wire delivery carriage
- Dual FANUC robots with independent transporters
- Touch sensing / Seam-track
Oil Sands Excavator Buckets
Learn about the robotic design Genesis used to help a manufacturer produce 4.5 cubic yard Oil Sands Excavator Buckets that weigh 2,600 lbs. finished.
+ Learn More
- 4.5 cubic yard bucket size with 2,600-pound finished part weight
- Box Upright Boom Rotator
- Heavy Duty Drop Center Head and Tailstock with 105- inch tool swing diameter
- 5,000-pound weight capacity drop center positioner
- Power Track Cable carrier for drop center aux cables
- Heavy Duty Modular Head and Tailstock with 75-inch tool swing diameter
- 5,000-pound weight capacity headstock
- FANUC 120iB/10L robot (Quad aux axis control)
- Touch sensing / Seam-track
Rail Car Draft Sill
Learn about the robotic welding solution that handled Rail Car Draft Sills weighing over 3,000 lbs per side. + Learn More
- 5-axis, 2-station Servo Positioner
- Main axes pneumatic exchange axis completes its 180-degree sweep in 4-6 seconds
- Major and Minor axes – both servo controlled
- 3,000 pound total weight capacity per side
- 120-inch tool length between head- and tailstock
- 40-inch swing diameter
- FANUC Arc Mate 120iB/10L robot (Quad aux axis)
- Touch sensing / Seam-track / Multi-pass
- Genesis Cell Control – HMI Graphical system overview / diagnostics / alarms / recovery procedures / reports
Hydro-Power Generation Wicket Gates
Learn how Genesis used welding robots and positioners to help a manufacturer produce wicket gates with 10,000 lbs. weight bearing capacity and Headstock positioners with 15,000 lbs. weight bearing capacity. + Learn More
- Manually adjustable sliding tailstock on track with 10,000-pound weight capacity
- 15,000-pound weight capacity Headstock Positioner
- Coordinated motion – 8 axis of motion
- Box upright, rotator, and boom
- FANUC ArcMate 120iB/10L robot
- Touch sense / Seam Track / Multi-Pass Adaptive Fill
Inner and Middle Fork Truck Masts
Learn about how Genesis designed a system that met the needs of an Inner and Middle Fork Truck Mast manufacturer. + Learn More
- Automated pre-tacked part entrance and exit from system
- 5,000-pound weight capacity head and tailstock
- Servo Tracks for welding robots, material handling robot and tailstock
- FANUC 900iA/600 (700kg) material handling robot
- 4 – FANUC ArcMate 120iC/10L robot with Quad Aux Axis
- Touch sensing / Seam-track / Multi-pass
- Genesis Cell Control – HMI Graphical system overview / diagnostics / alarms / recovery procedures / reports
High Speed Rail Car Frames
Learn about the welding workcell design that produces HIGH SPEED RAIL CAR Frames. + Learn More
- Heavy plate beveled to land
- X and Z axis overhead servo transporter
- Heavy duty 2-axis drop center positioner
- Touch sensing / Seam-track / Multi-pass
- Genesis Cell Control – HMI Graphical system overview / diagnostics / alarms / recovery procedures / reports
Heavy Equipment Back Hoe Main Frames
Learn about the Genesis system that enabled a Back Hoe manufacturer to automate the building of Back Hoe Main Frames. + Learn More
- Heavy Duty linear 24-foot robot transporter
- FANUC welding robot with aux axes for positioner and transporter
- Touch sensing / Seam-track
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modular cell with manually adjustable sliding tailstock on a track