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• Transformation Systems
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• Versa Systems
  Versa 2 (L)
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  Versa RC3(L) Dual
  Versa RCT(L)
  
  
• CRZ Systems
  CRZ-FT
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• Modular Options
  Drop Axis
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• Tooling Solutions
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• Workcell Packages
• Automation Peripherals
• Simulation and Offline Programming

Standard GMAW Package – a versatile and highly capable MIG welding package.
Complete system ready for tool mounting.

FANUC robot with Lincoln PW455M -or- Fronius TPS 5000 power supply and weld gear -or- Panasonic robot with AA350 power supply and weld gear -or- OTC robot with Inverter 350 power supply and weld gear, Tregaskiss or Binzel air-cooled torch, Genesis patented torch and robot wrist alignment, system documentation.

Performance GMAW Package – for welding applications and jobs that require the flexibility and performance of pulse and/or higher amperage welding.Complete system ready for tool mounting.

FANUC robot with Lincoln PW455M -or- Fronius TPS 5000 power supply and weld gear -or- Panasonic robot with HM500 Pulsed power supply and weld gear -or- OTC robot with Turbo Pulse 501 power supply and weld gear, Tregaskiss or Binzel air-cooled torch, torch reamer, Genesis patented torch and robot wrist alignment, system documentation.
*Binzel water cooled torch optional

Job Shop Package – for high mix/low volume applications. This package provides the welding versatility required and independent station operation (uninterrupted change-over) demanded by the contract manufacturer. Complete system ready for tool mounting.

FANUC robot with Lincoln PW455M -or- Fronius TPS 5000 power supply and weld gear -or- Panasonic robot with HM500 Pulsed power supply and weld gear -or- OTC robot with Turbo Pulse 501 power supply and weld gear, independent station operation – one station continues to operate with tooling change-over on opposing station, Genesis Quick Change Tooling, Tregaskiss or Binzel air-cooled torch, torch reamer, Genesis patented torch and robot wrist alignment, system documentation.
*Binzel water cooled torch optional

Small/Multiple Welds Package – reduces cycle time with robot and positioner features that minimize time between arc stops and arc starts and part repositioning. Complete system ready for tool mounting.

FANUC robot with “FastArc” feature, Lincoln PW455M -or- Fronius TPS 5000 power supply and weld gear -or- Panasonic robot with “Flying Arc Start” feature, Panasonic HM500 Pulsed power supply and weld gear -or- OTC robot with Turbo Pulse 501 power supply and weld gear, 81:1 gearbox ratio for extremely fast part positioning (Maximums: 2000 lb weight capacity, 96” tool length and 42” swing diameter), minor axis repositioning during index/main sweep, torch clean during positioner index/sweep, Tregaskiss or Binzel air-cooled torch, torch reamer, Genesis patented torch and robot wrist alignment, system documentation.
*Binzel water cooled torch optional

Thin Metal Package – includes options for consistent and quality arc starts for stitch welding and fast arc starting. The package helps reduce cycle times and provides maximum forgiveness on weld joint/gap variances. Complete system ready for tool mounting.

FANUC robot with “Fast Arc” and “Torch Mate” options, Lincoln PW455M with STT option power supply -or- Fronius TPS 5000 and weld gear -or- Panasonic robot with “Flying Arc Start”, Panasonic AA350 power supply and weld gear -or- OTC robot with Turbo Pulse 350 power supply and weld gear, Tregaskiss or Binzel 350 amp air-cooled torch, Automation Peripherals Torch Tender vibratory torch cleaner, Double Check wire position checking device, Genesis patented torch and robot wrist alignment, system documentation.

Heavy Metal Package – for high amperage welding and heavy duty cycle applications. Include robot touch sensing and seam tracking options, ideal for pretacked parts. Complete system ready for tool mounting.

FANUC robot with Lincoln Powerwave 655 -or- Fronius TPS 7000 power supply and weld gear -or- Panasonic robot with HM500 power supply and weld gear -or- OTC robot with Turbo Pulse 501 power supply and weld gear, robot touch sensing, seam tracking and restart software, Binzel 650 amp water-cooled torch with wire break, torch reamer with wire snip, Genesis patented torch and robot wrist alignment, system documentation.

180 degree Flip Package – ideal for welding parts that require repositioning during weld cycle. The package offers an economical solution to welding parts that require access to both sides of the part for completion, reducing handling and time required per part. Complete system ready for tool mounting.

FANUC robot with Lincoln PW455M -or- Fronius TPS 5000 power supply and weld gear -or- Panasonic robot with AA350 power supply and weld gear -or- OTC robot with Inverter 350 power supply and weld gear, Genesis high speed/high accuracy 180 degree flip package with 500lb weight capacity and 24” swing diameter, Tregaskiss or Binzel air-cooled torch, Automation Peripherals Torch Tender vibratory torch cleaner, Genesis patented torch and robot wrist alignment, system documentation.

Aluminum Welding Package – a compliment of available options for a aluminum solution. Complete system ready for tool mounting.

FANUC robot with Lincoln PW455M -or- Fronius TPS 5000 with arm mounted PF-10 wire drive, Binzel 500 amp water-cooled torch with quick-change neck and Bernard water chiller, torch reamer with special cleaning bit for aluminum, Genesis patented torch and robot wrist alignment, system documentation.

Panasonic robot with Panasonic HM350 II Dip Pulse power supply and weld gear, Panasonic robot mounted, servo controlled wire feed torch with anti-buckling circuit, torch reamer with special cleaning bit for aluminum, Genesis patented torch and robot wrist alignment, system documentation.

OTC robot with OTC Turbo Pulse 501 power supply and weld gear, OTC 500 amp water-cooled torch and water chiller, torch reamer with special cleaning bit for aluminum, Genesis patented torch and robot wrist alignment, system documentation.

Dual Robot/Arc Package – Offers increased productivity with little-to-no additional floor space requirements. Lower cost of capital can be realized with fewer weld fixtures required. Complete system ready for tool mounting.

Plasma Cutting Package – offers a flexible and economical solution for cutting on 2D or 3D surfaces. Complete system ready for tool mounting.

Air Plasma - FANUC, Panasonic or OTC robot with Thermal Dynamics Pak Master 100XL Plus with 50’ torch, Genesis patented torch and robot wrist alignment, system documentation.

Gas Plasma - FANUC, Panasonic or OTC robot with Thermal Dynamics Merlin 1000 with 50’ torch, robot high frequency kit if required, Genesis patented torch and robot wrist alignment, system documentation.

Plasma Welding Package – offers a robotic solution for plasma welding applications.Complete system ready for tool mounting.

FANUC, Panasonic or OTC robot with Thermal Arc Ultima 150 System Package, Genesis patented torch and robot wrist alignment, system documentation.

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Workcell Package Matrix

	crz-ft	crz-st	crz-fw	rct	rctl	3m	rc3l	3m3	2	2l	4m
Standard GMAW Pkg	X	X	X	X	X	X	X	X	X	X	X
Performance GMAW Pkg	X	X	X	X	X	X	X	X	X	X	X
Job Shop Pkg	X	X		X	X	X	X	X	X	X
Small/Multi Welds Pkg	X	X	X	X	X	X	X	X	X	X	X
Thin Metal Pkg	X	X	X	X	X	X	X	X	X	X	X
Heavy Metal Pkg	X	X		X	X	X	X	X	X	X	X
180 Flip Pkg	X	X	X	X	X	X	X	X
Alumninum Pkg	X	X	X	X	X	X	X	X	X	X	X
Dual Robot/Arc Pkg			X	X	X	X	X	X	X	X	X
Plasma Welding Pkg	X	X	X	X	X	X	X		X	X	X
Plasma Cutting Pkg	X	X	X	X	X	X	X	X	X	X	X