GenS 3X

The Genesis GenS 3X robotic welding workcell is a three-axis, servo-driven turntable system that can handle high volume production parts requiring repositioning during the weld cycle.

Applications: —
Weight capacity: 900 Kg.

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Key Specifications
Base Positioner Configuration Main axis – servo driven
Main sweep index time 4.5 seconds
Minor axis – dual servo driven trunnions
Tool length 1.5-meters (59-inches)
Tool swing diameter 1.25-meters (49-inches)
Weight capacity 900-kilograms (1,984-lbs)
Base Component Configuration FANUC ArcMate 100iC or Panasonic TA-1400 G3
Lincoln i400 or Miller Auto Axcess 300
Tregaskiss, Binzel or TBi air-cooled through arm torch
Genesis torch alignment package
Safety package (includes light curtains, gate interlock and barriers)
Genesis Allen-Bradley controls package with L1 processor
Rotary ground
Standard Dimensional Specifications Tool length  – 1.5-meter (59-inches) to 2.5-meters (98-inches)
Tool swing diameter – 1.25-meters (49-inches)
Load height – 1.0-meter (39-inches)
Cell width – 5870 mm (231-inches) to 5870 mm (31-inches)
Cell depth – 5110 mm (201-inches) to 5650 mm (222-inches)
Cell height – 2545 mm (100-inches)
Standard Capacity Specifications  – Weight capacity – 900-kilograms
Engineering specifications for 900-kilogram capacity per station
Main axis:
-Out of balance – Station A to Station B 450-kilograms
-180-degree index time under 4.5 seconds
Minor axis:
-Gearbox rated torque 1617Nm
-Gearbox ratio 161:1
-Gearbox maximum moment 2940Nm
-Motor maximum RPM 4,000
-Motor torque output 12Nm
-Nominal acceleration .5 seconds
-Allowable tool out of balance torque 250Nm
-180-degree index time 2.0 seconds
Standard Platform Options Tool length 2.0-meters, 2.5-meters
Exposed power track cable carrier system
Robot bridge (configured for one to three robots)
Smoke hood and extraction system
Off-line programming
Installation
Training programs (basic, advanced, maintenance, off-line, CRAW)
Intelligence CenterTM
Standard Component Options Robot models: FANUC, Panasonic, Motoman
Process gear: Miller, Lincoln, Fronius, Thermadyne, Hypertherm
Welding torches: Tregaskiss, Binzel, TBi, Fronius
Torch cleaners: Tregaskiss, Binzel, TBi
Controls: PanelView 1000+ Compact
Robot Workcell Selector

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Key Features

Productivity

  • Fast index time reduces overall
    weld cycle time
  • Multiple robot configurations

Functionality

  • Quick installation – robot and positioner
    on unitized base
  • Cost efficient servo main sweep design

Reliability

  • Pre-engineered, proven design
  • Single source responsibility
  • 24-hour support service

Flexibility

  • Able to accommodate large tool
    lengths, swing diameters and high
    weight capacity
  • Easily configured to meet application
    requirements

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