GenS 3X
The Genesis GenS 3X robotic welding workcell is a three-axis, servo-driven turntable system that can handle high volume production parts requiring repositioning during the weld cycle.
Applications: —
Weight capacity: 900 Kg.
Base Positioner Configuration | Main axis – servo driven Main sweep index time 4.5 seconds Minor axis – dual servo driven trunnions Tool length 1.5-meters (59-inches) Tool swing diameter 1.25-meters (49-inches) Weight capacity 900-kilograms (1,984-lbs) |
Base Component Configuration | FANUC ArcMate 100iC or Panasonic TA-1400 G3 Lincoln i400 or Miller Auto Axcess 300 Tregaskiss, Binzel or TBi air-cooled through arm torch Genesis torch alignment package Safety package (includes light curtains, gate interlock and barriers) Genesis Allen-Bradley controls package with L1 processor Rotary ground |
Standard Dimensional Specifications | Tool length – 1.5-meter (59-inches) to 2.5-meters (98-inches) Tool swing diameter – 1.25-meters (49-inches) Load height – 1.0-meter (39-inches) Cell width – 5870 mm (231-inches) to 5870 mm (31-inches) Cell depth – 5110 mm (201-inches) to 5650 mm (222-inches) Cell height – 2545 mm (100-inches) |
Standard Capacity Specifications – | Weight capacity – 900-kilograms Engineering specifications for 900-kilogram capacity per station Main axis: -Out of balance – Station A to Station B 450-kilograms -180-degree index time under 4.5 seconds Minor axis: -Gearbox rated torque 1617Nm -Gearbox ratio 161:1 -Gearbox maximum moment 2940Nm -Motor maximum RPM 4,000 -Motor torque output 12Nm -Nominal acceleration .5 seconds -Allowable tool out of balance torque 250Nm -180-degree index time 2.0 seconds |
Standard Platform Options | Tool length 2.0-meters, 2.5-meters Exposed power track cable carrier system Robot bridge (configured for one to three robots) Smoke hood and extraction system Off-line programming Installation Training programs (basic, advanced, maintenance, off-line, CRAW) Intelligence CenterTM |
Standard Component Options | Robot models: FANUC, Panasonic, Motoman Process gear: Miller, Lincoln, Fronius, Thermadyne, Hypertherm Welding torches: Tregaskiss, Binzel, TBi, Fronius Torch cleaners: Tregaskiss, Binzel, TBi Controls: PanelView 1000+ Compact |
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Key Features
Productivity
- Fast index time reduces overall
weld cycle time - Multiple robot configurations
Functionality
- Quick installation – robot and positioner
on unitized base - Cost efficient servo main sweep design
Reliability
- Pre-engineered, proven design
- Single source responsibility
- 24-hour support service
Flexibility
- Able to accommodate large tool
lengths, swing diameters and high
weight capacity - Easily configured to meet application
requirements