GenS FW

The Genesis GenS FW servo-driven ferris wheel robotic welding workcell can handle larger medium to high volume production parts that require repositioning during the weld cycle.

Applications: —
Weight capacity: 1,000 – 1,500 Kg.

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Key Specifications
Base Positioner Configuration Main axis – servo driven
Main sweep index time 3.0 to 4.5 seconds
Minor axis – dual servo driven trunnions
Tool length 2.5-meters (98-inches)
Tool swing diameter 1.25-meters (49-inches)
Weight capacity 1,000-kilograms (2,200-lbs)
Base Component Configuration FANUC ArcMate 100iC or Panasonic 1400
Lincoln i400 or Miller Auto Axcess 300
Tregaskiss, Binzel or TBi air-cooled through arm torch
Genesis torch alignment package
Safety package (includes light curtains, gate interlock and barriers)
Genesis Allen-Bradley controls package with L1 processor
Rotary ground
Standard Dimensional Specifications Tool length – 2.5-meters (98-inches) to 4.0-meters (157-inches)
Tool swing diameter – 1.25-meters (49-inches) to 1.5-meters (60-inches)
Load height – 1.0-meters (39-inches)
Cell width  – 4339-mm (171-inches) to 6721-mm (265-inches)
Cell depth  – 5515-mm (218-inches)
Cell height  – 2972-mm (117-inches)
Standard Capacity Specifications Weight capacity – 1,000-kilograms (2,200-lbs) to 1,500-kilograms (3,300-lbs)
Engineering specifications for 1,000-kilogram capacity per station
– Gearbox rated torque 1617Nm
– Gearbox ratio 161:1
– Gearbox maximum moment 2940Nm
– Motor maximum RPM 4,000
– Motor torque output 12Nm
– Nominal acceleration .5 seconds
– Allowable tool out of balance torque 250Nm
– 180-degree index time 2 seconds
Engineering specifications for 1,500-kilogram capacity per station
– Gearbox rated torque 4704Nm
– Gearbox ratio 141:1
– Gearbox maximum moment 6174Nm
– Motor maximum RPM 4,000
– Motor torque output 18Nm
– Nominal acceleration .5 seconds
– Allowable tool out of balance torque 425Nm
– 180-degree index time 2.0 seconds
Main axis
– Out of balance (1,000-kilograms) Station A to Station B 500-kilograms
– Out of balance (1.500-kilograms) Station A to Station B 750-kilograms
– 180-degree index time under 4.5 seconds
Standard Platform Options Tool length 3.0-meters, 3.5-meters, 4.0-meters
Tool swing diameter 1.375-meters, 1.5-meters
Weight capacity 1,500-kilograms
Power track cable carrier
Smoke hood and extraction system
Off-line programming
Installation
Training programs (basic, advanced, maintenance, off-line, CRAW)
Intelligence CenterTM
Standard Component Options Robot models: FANUC, Panasonic, Motoman
Process gear: Miller, Lincoln, Fronius, Thermadyne, Hypertherm
Welding torches: Tregaskiss, Binzel, TBi, Fronius
Torch cleaners: Tregaskiss, Binzel, TBi
Controls: PanelView 1000+ Compact
Robot Workcell Selector

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Key Features

Productivity

  • Fast index time reduces overall
    cycle time
  • Multiple robot configurations
  • System design allows for multiple
    in-line system layout – progressive
    processing application

Functionality

  • High utilization of robot work envelope
  • Safer robot programming
  • Reduces required floor space

Reliability

  • Pre-engineered, proven design
  • Single source responsibility
  • 24-hour support service

Flexibility

  • Able to accommodate large tool
    lengths, swing diameters and high
    weight capacity
  • Easily configured to meet application
    requirements

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563-445-5600
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