GenS FWS
With its slim design, the Genesis GenS FWS servo driven ferris wheel robotic welding system can handle high volume production parts that require repositioning during the weld cycle.
Applications: —
Weight capacity: 600 – 1,000 Kg.
| Base Positioner Configuration | Main axis – servo driven Main sweep index time 3.0 to 4.0 seconds Minor axis – dual servo driven trunnions Tool length 1.5-meters (59-inches) Tool swing diameter 1.0-meters (39-inches) Weight capacity 600-kilograms (1,322-lbs) |
| Base Component Configuration | FANUC ArcMate 100iC or Panasonic 1400 Lincoln i400 or Miller Auto Axcess 300 Tregaskiss, Binzel or TBi air-cooled through arm torch Genesis torch alignment package Safety package (includes light curtains, gate interlock and barriers) Genesis Allen-Bradley controls package with L1 processor Rotary ground |
| Standard Dimensional Specifications | Tool length – 1.5-meters (59-inches) to 2.5-meters (98-inches) Tool swing diameter – 1.0-meters (39-inches) Load height – .86-meters (34-inches) Cell width – 2913-mm (115-inches) to 4604-mm (182-inches) Cell depth – 4360-mm (172-inches) Cell height – 2514-mm (99-inches) |
| Standard Capacity Specifications | Weight capacity – 600-kilograms (1,322-lbs) to 1,000-kilograms (2,200-lbs) Engineering specifications for 600-kilogram and 1,000-kilogram capacity per station Main axis: – Out of balance – Station A to Station B 300-kilograms – 180-degree index time under 4.0 seconds Minor axis: – Gearbox rated torque 1617Nm – Gearbox ratio 161:1 – Gearbox maximum moment 2940Nm – Motor maximum RPM 4,000 – Motor torque output 12Nm – Nominal acceleration .5 seconds – Allowable tool out of balance torque 250Nm – 180-degree index time 2.0 seconds |
| Standard Platform Options | Tool length 2.0-meters, 2.5-meters Weight capacity 1,000-kilograms Power track cable carrier Smoke hood and extraction system Off-line programming Installation Training programs (basic, advanced, maintenance, off-line, CRAW) Intelligence CenterTM |
| Standard Component Options | Robot models: FANUC, Panasonic, Motoman Process gear: Miller, Lincoln, Fronius, Thermadyne, Hypertherm Welding torches: Tregaskiss, Binzel, TBi, Fronius Torch cleaners: Tregaskiss, Binzel, TBi Controls: PanelView 1000+ Compact |
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Key Features
Productivity
- Fast index time reduces overall
cycle time - Multiple robot configurations
- System design allows for multiple in-line
system layout – progressive processing
application
Functionality
- High utilization of robot work envelope
- Safer robot programming
- Reduces required floor space
- Quick installation – robot, positioner
and controls on unitized base
Reliability
- Pre-engineered, proven design
- Single source responsibility
- 24-hour support service
Flexibility
- Able to accommodate large tool
lengths, swing diameters and high
weight capacity - Easily configured to meet application
requirements