GenS FWS

With its slim design, the Genesis GenS FWS servo driven ferris wheel robotic welding system can handle high volume production parts that require repositioning during the weld cycle.

Applications: —
Weight capacity: 600 – 1,000 Kg.

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Key Specifications
Base Positioner Configuration Main axis – servo driven
Main sweep index time 3.0 to 4.0 seconds
Minor axis – dual servo driven trunnions
Tool length 1.5-meters (59-inches)
Tool swing diameter 1.0-meters (39-inches)
Weight capacity 600-kilograms (1,322-lbs)
Base Component Configuration FANUC ArcMate 100iC or Panasonic 1400
Lincoln i400 or Miller Auto Axcess 300
Tregaskiss, Binzel or TBi air-cooled through arm torch
Genesis torch alignment package
Safety package (includes light curtains, gate interlock and barriers)
Genesis Allen-Bradley controls package with L1 processor
Rotary ground
Standard Dimensional Specifications Tool length – 1.5-meters (59-inches) to 2.5-meters (98-inches)
Tool swing diameter – 1.0-meters (39-inches)
Load height – .86-meters (34-inches)
Cell width – 2913-mm (115-inches) to 4604-mm (182-inches)
Cell depth – 4360-mm (172-inches)
Cell height  – 2514-mm (99-inches)
Standard Capacity Specifications Weight capacity – 600-kilograms (1,322-lbs) to 1,000-kilograms (2,200-lbs)
Engineering specifications for 600-kilogram and 1,000-kilogram
capacity per station
Main axis:
– Out of balance – Station A to Station B 300-kilograms
– 180-degree index time under 4.0 seconds
Minor axis:
– Gearbox rated torque 1617Nm
– Gearbox ratio 161:1
– Gearbox maximum moment 2940Nm
– Motor maximum RPM 4,000
– Motor torque output 12Nm
– Nominal acceleration .5 seconds
– Allowable tool out of balance torque 250Nm
– 180-degree index time 2.0 seconds
Standard Platform Options Tool length 2.0-meters, 2.5-meters
Weight capacity 1,000-kilograms
Power track cable carrier
Smoke hood and extraction system
Off-line programming
Installation
Training programs (basic, advanced, maintenance, off-line, CRAW)
Intelligence CenterTM
Standard Component Options Robot models: FANUC, Panasonic, Motoman
Process gear: Miller, Lincoln, Fronius, Thermadyne, Hypertherm
Welding torches: Tregaskiss, Binzel, TBi, Fronius
Torch cleaners: Tregaskiss, Binzel, TBi
Controls: PanelView 1000+ Compact
Robot Workcell Selector

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Key Features

Productivity

  • Fast index time reduces overall
    cycle time
  • Multiple robot configurations
  • System design allows for multiple in-line
    system layout – progressive processing
    application

Functionality

  • High utilization of robot work envelope
  • Safer robot programming
  • Reduces required floor space
  • Quick installation – robot, positioner
    and controls on unitized base

Reliability

  • Pre-engineered, proven design
  • Single source responsibility
  • 24-hour support service

Flexibility

  • Able to accommodate large tool
    lengths, swing diameters and high
    weight capacity
  • Easily configured to meet application
    requirements

Need assistance choosing the right system?

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563-445-5600
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