NSpect 115

Leading Robotic Workcell in Non-Destructive Inspection (NDI)

Featuring a KUKA KR 150 R3700KF “foundry” robot, the Genesis NSpect 115 robotic workcell is an industry-leading solution for non-destructive inspection in aerospace and defense manufacturing applications.

Leveraging our more than 35 years and over 5,000 robot integrations worldwide, Genesis has developed the innovative NSpect 115 robotic workcell for unparalleled process gear flexibility for NDI applications. For 100% inspection of critical aero-structure carbon-fiber composite components, the NSpect 115 robotic workcell performs acoustography, thermography, shearography, ultrasound inspection, x-ray inspection, and eddy current inspection.

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Standard System Components

 

Genesis System Platform

  • (1) 16-Meter MT-75 RTU Track
  • (1) Heavy-Duty Carriage with Single-point Lubrication
  • Integrated Electrical Wire Troughs
  • Operator Station
  • Integrated Control Pallet
  • (1) Robot EOA Valve Kit and Integration of KUKA Options

Genesis AMP Control Package

  • Single Point Power Distribution (480 VAC)
  • 110VAC Transformer, 24VDC Power Supply
  • Remote Ethernet Programming Port with 110VAC Outlet
  • Industrial PC with Single Monitor
  • Indusoft-Based HMI
  • Beckhoff PLC – Based Controls
  • Dual Channel Safety Circuit (RIA compliant) (ANSI/RIA R15.06 1999 (R2009))
  • Managed 12-port Ethernet Switch
  • LED Status Light Poles

KUKA Robot Package

  • (1) KUKA KR 150 R3700 KF Robot (150 kg Capacity, 3700 mm Reach)
  • KRC4 Robot Controller
  • External Axis Motor Package – (1) KUKA Servo Motor (Required for Servo Track)
  • EtherCAT Software Interface with Safety Interface
  • KUKA Axis Mastering Tool
  • Fast Measurement Adapter
  • Energy Supply Option, Axes A1-A6
  • Robot Sensor Interface
  • Safe Operation w/Switch
  • TUV Compliant (UL Listing)

Genesis NDI Process Package

  • Genesis Robotic NDI Interface
  • (1) Genesis Blitz™ Module
  • (1) Genesis VectorTM Programming Package

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Key Features

Productivity

  • Safely load/unload during inspection cycle.
    No special certification required to operate
    the machine
  • ASNT certified inspectors can review results
    remotely and print out inspection reports
    with no loss of inspection time
  • Demonstrated five-fold reduction in actual
    inspection time.

Flexibility

  • Complex contour or flat scan
  • Configurable station layouts
  • Multiple processes integrated into the same
    system (immersion, squirter and/or bubbler
    ultrasonic and eddy current capabilities)
  • Minimal tooling required

Quality

  • Highly accurate robotic platform
  • Detect, locate and annotate multiple types
    of defects
  • Full traceability utilizing bar code reader
  • Auto-populated report generation
  • Automated reference standard scan

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