NSpect 115
Leading Robotic Workcell in Non-Destructive Inspection (NDI)
Genesis Systems Group is a recognized leader in robotic solutions for aerospace and defense manufacturing applications, including our leading systems for non-destructive inspection.
Leveraging our more than 35 years and over 5,000 robot integrations worldwide, Genesis has developed the innovative NSpect 115 robotic workcell for unparalleled process gear flexibility in non-destructive inspection (NDI) applications. For 100% inspection of critical aero-structure carbon-fiber composite components, the NSpect 115 robotic workcell performs acoustography, thermography, shearography, ultrasound inspection, x-ray inspection, and eddy current inspection. Featuring a KUKA KR 150 R3700KF “foundry” robot, the NSpect 115 is the industry’s premier NDI solution.
Standard System Components
Genesis System Platform
- (1) 16-Meter MT-75 RTU Track
- (1) Heavy-Duty Carriage with Single-point Lubrication
- Integrated Electrical Wire Troughs
- Operator Station
- Integrated Control Pallet
- (1) Robot EOA Valve Kit and Integration of KUKA Options
Genesis AMP Control Package
- Single Point Power Distribution (480 VAC)
- 110VAC Transformer, 24VDC Power Supply
- Remote Ethernet Programming Port with 110VAC Outlet
- Industrial PC with Single Monitor
- Indusoft-Based HMI
- Beckhoff PLC – Based Controls
- Dual Channel Safety Circuit (RIA compliant) (ANSI/RIA R15.06 1999 (R2009))
- Managed 12-port Ethernet Switch
- LED Status Light Poles
KUKA Robot Package
- (1) KUKA KR 150 R3700 KF Robot (150 kg Capacity, 3700 mm Reach)
- KRC4 Robot Controller
- External Axis Motor Package – (1) KUKA Servo Motor (Required for Servo Track)
- EtherCAT Software Interface with Safety Interface
- KUKA Axis Mastering Tool
- Fast Measurement Adapter
- Energy Supply Option, Axes A1-A6
- Robot Sensor Interface
- Safe Operation w/Switch
- TUV Compliant (UL Listing)
Genesis NDI Process Package
- Genesis Robotic NDI Interface
- (1) Genesis Blitz™ Module
- (1) Genesis VectorTM Programming Package
Get a Quote for the NSpect 115
Key Features
Productivity
- Safely load/unload during inspection cycle.
No special certification required to operate
the machine - ASNT certified inspectors can review results
remotely and print out inspection reports
with no loss of inspection time - Demonstrated five-fold reduction in actual
inspection time.
Flexibility
- Complex contour or flat scan
- Configurable station layouts
- Multiple processes integrated into the same
system (immersion, squirter and/or bubbler
ultrasonic and eddy current capabilities) - Minimal tooling required
Quality
- Highly accurate robotic platform
- Detect, locate and annotate multiple types
of defects - Full traceability utilizing bar code reader
- Auto-populated report generation
- Automated reference standard scan
Need assistance choosing the right system?
Give us a call and one of our knowledgeable sales representatives will help!
563-445-5600