Versa 2

The Genesis Versa 2 is a two-station robotic welding system designed for low to medium part volumes and high change over applications.

Applications: Welding
Weight capacity: 907 – 1360 Kg.

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Key Specifications
Base Positioner Configuration Minor axis – dual servo driven trunnions
Tool length 96-inches (2438-mm)
Tool swing diameter 54-inches (1371-mm)
Weight capacity 2,000-lbs (907-kg)
Base Component Configuration FANUC ArcMate 100iC or Panasonic TA-1400 G3
Lincoln i400 or Miller Auto Axcess 300
Tregaskiss, Binzel or TBi air-cooled through arm torch
Genesis torch alignment package
Safety package (includes light curtains, gate interlock and barriers)
Genesis Allen-Bradley controls package with L1 processor
Rotary ground
Standard Dimensional Specifications Tool length – 96-inches (2438-mm) to 120-inches (3048-mm)
Tool swing diameter – 54-inches (1371-mm) to 60-inches (1524-mm)
Load height – 36-inches (914-mm)
Cell width – 215-inches (5460-mm) to 250-inches (6350-mm)
Cell depth – 195-inches (4978-mm) to 230-inches (5842-mm)
Cell height – 92-inches (2336-mm)
Standard Capacity Specifications Weight capacity – 2,000-lbs (907-kg) to 3,000-lbs (1360-kg)
Engineering specifications for 2,000-lbs capacity per station
– Gearbox rated torque 1617Nm
– Gearbox ratio 161:1
– Gearbox maximum moment 2940Nm
– Motor maximum RPM 4,000
– Motor torque output 12Nm
– Nominal acceleration .5 seconds
– Allowable tool out of balance torque 250Nm
– 180-degree index time 2.0 seconds
Engineering specifications for 3,000-lbs capacity per station
– Gearbox rated torque 4704Nm
– Gearbox ratio 141:1
– Gearbox maximum moment 6174Nm
– Motor maximum RPM 4,000
– Motor torque output 18Nm
– Nominal acceleration .5 seconds
– Allowable tool out of balance torque 425Nm
– 180-degree index time 2.0 seconds)
Standard Platform Options Tool length 120-inches
Tool swing diameter 60-inches
3.0-meter RTU (robot transporter unit)
Drop center positioner
Exposed power track cable carrier
Pneumatic flip curtain (flash guarding)
Vertical pneumatic curtain (flash guarding)
Smoke hood and extraction system
Off-line programming
Installation
Training programs (basic, advanced, maintenance, off-line, CRAW)
Intelligence CenterTM
Standard Component Options Robot models: FANUC, Panasonic, Motoman
Process gear: Miller, Lincoln, Fronius, Thermadyne, Hypertherm
Welding torches: Tregaskiss, Binzel, TBi, Fronius
Torch cleaners: Tregaskiss, Binzel, TBi
Controls: PanelView 1000+ Compact
Robot Workcell Selector

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Key Features

Productivity

  • Reduces downtime during
    fixture changeover
  • Multiple robot configurations
  • Multiple part numbers can run
    simultaneously

Functionality

  • Quick installation – robot and positioner
    on unitized base
  • High utilization of robot work envelope

Reliability

  • Pre-engineered, proven design
  • Single source responsibility
  • 24-hour support service

Flexibility

  • Able to accommodate large tool
    lengths and swing diameters
  • Robot transporter optional for
    increased work envelope
  • Easily configured to meet
    application requirements

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563-445-5600
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