Versa 2
The Genesis Versa 2 is a two-station robotic welding system designed for low to medium part volumes and high change over applications.
Applications: Welding
Weight capacity: 907 – 1360 Kg.
Base Positioner Configuration | Minor axis – dual servo driven trunnions Tool length 96-inches (2438-mm) Tool swing diameter 54-inches (1371-mm) Weight capacity 2,000-lbs (907-kg) |
Base Component Configuration | FANUC ArcMate 100iC or Panasonic TA-1400 G3 Lincoln i400 or Miller Auto Axcess 300 Tregaskiss, Binzel or TBi air-cooled through arm torch Genesis torch alignment package Safety package (includes light curtains, gate interlock and barriers) Genesis Allen-Bradley controls package with L1 processor Rotary ground |
Standard Dimensional Specifications | Tool length – 96-inches (2438-mm) to 120-inches (3048-mm) Tool swing diameter – 54-inches (1371-mm) to 60-inches (1524-mm) Load height – 36-inches (914-mm) Cell width – 215-inches (5460-mm) to 250-inches (6350-mm) Cell depth – 195-inches (4978-mm) to 230-inches (5842-mm) Cell height – 92-inches (2336-mm) |
Standard Capacity Specifications | Weight capacity – 2,000-lbs (907-kg) to 3,000-lbs (1360-kg) Engineering specifications for 2,000-lbs capacity per station – Gearbox rated torque 1617Nm – Gearbox ratio 161:1 – Gearbox maximum moment 2940Nm – Motor maximum RPM 4,000 – Motor torque output 12Nm – Nominal acceleration .5 seconds – Allowable tool out of balance torque 250Nm – 180-degree index time 2.0 seconds Engineering specifications for 3,000-lbs capacity per station – Gearbox rated torque 4704Nm – Gearbox ratio 141:1 – Gearbox maximum moment 6174Nm – Motor maximum RPM 4,000 – Motor torque output 18Nm – Nominal acceleration .5 seconds – Allowable tool out of balance torque 425Nm – 180-degree index time 2.0 seconds) |
Standard Platform Options | Tool length 120-inches Tool swing diameter 60-inches 3.0-meter RTU (robot transporter unit) Drop center positioner Exposed power track cable carrier Pneumatic flip curtain (flash guarding) Vertical pneumatic curtain (flash guarding) Smoke hood and extraction system Off-line programming Installation Training programs (basic, advanced, maintenance, off-line, CRAW) Intelligence CenterTM |
Standard Component Options | Robot models: FANUC, Panasonic, Motoman Process gear: Miller, Lincoln, Fronius, Thermadyne, Hypertherm Welding torches: Tregaskiss, Binzel, TBi, Fronius Torch cleaners: Tregaskiss, Binzel, TBi Controls: PanelView 1000+ Compact |
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Key Features
Productivity
- Reduces downtime during
fixture changeover - Multiple robot configurations
- Multiple part numbers can run
simultaneously
Functionality
- Quick installation – robot and positioner
on unitized base - High utilization of robot work envelope
Reliability
- Pre-engineered, proven design
- Single source responsibility
- 24-hour support service
Flexibility
- Able to accommodate large tool
lengths and swing diameters - Robot transporter optional for
increased work envelope - Easily configured to meet
application requirements