Versa 3M3

The Genesis Versa 3M3 pneumatic three-axis turntable robotic welding system can handle high-volume production of parts that require repositioning during the weld cycle.

Applications: Welding
Weight capacity: 340 – 680 Kg.

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Key Specifications
Base Positioner Configuration Main axis – pneumatically driven
Main sweep index time 3.0 to 4.0 seconds
Tool length 60-inches (1524-mm)
Tool swing diameter 40-inches (1016-mm)
Weight capacity 750-lbs (340-kg)
Base Component Configuration FANUC ArcMate 100iC or Panasonic TA-1400 G3
Lincoln i400 or Miller Auto Axcess 300
Tregaskiss, Binzel or TBi air-cooled through arm torch
Genesis torch alignment package
Safety package (includes light curtains, gate interlock and barriers)
Genesis Allen-Bradley controls package with L1 processor
Rotary ground
Standard Dimensional Specifications Tool length – 60-inches (1524-mm) to 67-inches (1701-mm)
Tool swing diameter – 40-inches (1016-mm)
Load height – 40-inches (1016-mm)
Cell width – 118-inches (2997-mm) to 125-inches (3175-mm)
Cell depth – 200-inches (5080-mm) to 207-inches (5257-mm)
Cell height – 85-inches (2159-mm)
Standard Capacity Specifications Weight capacity
750-lbs (340-kg) to 1,500-lbs (680-kg)
Engineering specifications for 750-lbs to 1,500-lbs weight capacity per station
– Gearbox rated torque 1617Nm
– Gearbox ratio 161:1
– Gearbox maximum moment 2940Nm
– Motor maximum RPM 4,000
– Motor torque output 12Nm
– Nominal acceleration .5 seconds
– Allowable tool out of balance torque 250Nm
– 180-degree index time 2.0 seconds
Standard Platform Options Tool length 67-inches
Heavy base (1,500-lbs per station)
Exposed power track cable carrier system
Smoke hood and extraction system
Off-line programming
Installation
Training programs (basic, advanced, maintenance, off-line, CRAW)
Intelligence CenterTM
Standard Component Options Robot models: FANUC, Panasonic, Motoman
Process gear: Miller, Lincoln, Fronius, Thermadyne, Hypertherm
Welding torches: Tregaskiss, Binzel, TBi, Fronius
Torch cleaners: Tregaskiss, Binzel, TBi
Controls: PanelView 1000+ Compact
Robot Workcell Selector

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Key Features

Productivity

  • Fast index time reduces overall weld cycle time
  • Multiple robot configurations

Functionality

  • Quick installation – robot and positioner on unitized base
  • Cost efficient pneumatic main sweep design

Reliability

  • Pre-engineered, proven design
  • Single source responsibility
  • 24-hour support service

Flexibility

  • Able to accommodate large tool lengths and high weight capacity
  • Easily configured to meet application requirements

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