Versa 4M

The Genesis Versa 4M robotic welding workcell is a pneumatic driven ferris wheel system designed to handle large or multiple high volume production parts.

Applications: Welding
Weight capacity: 900 – 1360 Kg.

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Key Specifications
Base Positioner Configuration Main axis – pneumatically driven
Main sweep index time 4.0 to 5.5 seconds
Minor axis – dual servo driven trunnions
Tool length 96-inches (2348-mm)
Tool swing diameter 54-inches (1371-mm)
Weight capacity 2,000-lbs (900-kg)
Base Component Configuration FANUC ArcMate 100iC or Panasonic TA-1400 G3
Lincoln i400 or Miller Auto Axcess 300
Tregaskiss, Binzel or TBi air-cooled through arm torch
Genesis torch alignment package
Safety package (includes light curtains, gate interlock and barriers)
Genesis Allen-Bradley controls package with L1 processor
Rotary ground
Standard Dimensional Specifications Tool length – 96-inches (2438-mm) to 144-inches (3657-mm)
Tool swing diameter – 42-inches (1066-mm) to 54-inches (1371-mm)
Load height – 39.5-inches (1003-mm)
Cell width – 182-inches (4600-mm) to 240-inches (6096-mm)
Cell depth  – 240-inches (6096-mm) to 255-inches (6447-mm)
Cell height  – 98-inches (2489-mm)
Standard Capacity Specifications Weight capacity – 2,000-lbs (900-kg) to 3,000-lbs (1360-kg)
Engineering specifications for 2,000-lbs capacity per station
– Gearbox rated torque 4705Nm
– Gearbox ratio 253:1
– Gearbox maximum moment 20,580Nm
– Motor maximum RPM 4,000
– Motor torque output 18Nm
– Nominal acceleration .5 seconds
– 180-degree index time 5.0 seconds
Engineering specifications for 3,000-lbs capacity per station
– Gearbox rated torque 4704Nm
– Gearbox ratio 141:1
– Gearbox maximum moment 6174Nm
– Motor maximum RPM 4,000
– Motor torque output 18Nm
– Nominal acceleration .5 seconds
– Allowable tool out of balance torque 425Nm
– 180-degree index time 2.0 seconds
Standard Platform Options Tool length 120-inches, 144-inches
Tool swing diameter 54-inches
Power track cable carrier
Robot and programming mezzanine pallet
Smoke hood and extraction system
Off-line programming
Installation
Training programs (basic, advanced, maintenance, off-line, CRAW)
Intelligence CenterTM
Standard Component Options Robot models: FANUC, Panasonic, Motoman
Process gear: Miller, Lincoln, Fronius, Thermadyne, Hypertherm
Welding torches: Tregaskiss, Binzel, TBi, Fronius
Torch cleaners: Tregaskiss, Binzel, TBi
Controls: PanelView 1000+ Compact
Robot Workcell Selector

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Key Features

Productivity

  • Patented design provides ergonomic
    load height and programming height
  • Fast index time reduces overall
    cycle time
  • Multiple robot configurations

Functionality

  • High utilization of robot work envelope
  • Safer robot programming
  • Reduces required floor space
  • Cost efficient pneumatic main
    sweep design

Reliability

  • Pre-engineered, proven design
  • Single source responsibility
  • 24-hour support service

Flexibility

  • High weight capacity
  • Able to accommodate large tool
    lengths, swing diameters and high
    weight capacity
  • Easily configured to meet application
    requirements

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