Versa 4M
The Genesis Versa 4M robotic welding workcell is a pneumatic driven ferris wheel system designed to handle large or multiple high volume production parts.
Applications: Welding
Weight capacity: 900 – 1360 Kg.
| Base Positioner Configuration | Main axis – pneumatically driven Main sweep index time 4.0 to 5.5 seconds Minor axis – dual servo driven trunnions Tool length 96-inches (2348-mm) Tool swing diameter 54-inches (1371-mm) Weight capacity 2,000-lbs (900-kg) |
| Base Component Configuration | FANUC ArcMate 100iC or Panasonic TA-1400 G3 Lincoln i400 or Miller Auto Axcess 300 Tregaskiss, Binzel or TBi air-cooled through arm torch Genesis torch alignment package Safety package (includes light curtains, gate interlock and barriers) Genesis Allen-Bradley controls package with L1 processor Rotary ground |
| Standard Dimensional Specifications | Tool length – 96-inches (2438-mm) to 144-inches (3657-mm) Tool swing diameter – 42-inches (1066-mm) to 54-inches (1371-mm) Load height – 39.5-inches (1003-mm) Cell width – 182-inches (4600-mm) to 240-inches (6096-mm) Cell depth – 240-inches (6096-mm) to 255-inches (6447-mm) Cell height – 98-inches (2489-mm) |
| Standard Capacity Specifications | Weight capacity – 2,000-lbs (900-kg) to 3,000-lbs (1360-kg) Engineering specifications for 2,000-lbs capacity per station – Gearbox rated torque 4705Nm – Gearbox ratio 253:1 – Gearbox maximum moment 20,580Nm – Motor maximum RPM 4,000 – Motor torque output 18Nm – Nominal acceleration .5 seconds – 180-degree index time 5.0 seconds Engineering specifications for 3,000-lbs capacity per station – Gearbox rated torque 4704Nm – Gearbox ratio 141:1 – Gearbox maximum moment 6174Nm – Motor maximum RPM 4,000 – Motor torque output 18Nm – Nominal acceleration .5 seconds – Allowable tool out of balance torque 425Nm – 180-degree index time 2.0 seconds |
| Standard Platform Options | Tool length 120-inches, 144-inches Tool swing diameter 54-inches Power track cable carrier Robot and programming mezzanine pallet Smoke hood and extraction system Off-line programming Installation Training programs (basic, advanced, maintenance, off-line, CRAW) Intelligence CenterTM |
| Standard Component Options | Robot models: FANUC, Panasonic, Motoman Process gear: Miller, Lincoln, Fronius, Thermadyne, Hypertherm Welding torches: Tregaskiss, Binzel, TBi, Fronius Torch cleaners: Tregaskiss, Binzel, TBi Controls: PanelView 1000+ Compact |
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Key Features
Productivity
- Patented design provides ergonomic
load height and programming height - Fast index time reduces overall
cycle time - Multiple robot configurations
Functionality
- High utilization of robot work envelope
- Safer robot programming
- Reduces required floor space
- Cost efficient pneumatic main
sweep design
Reliability
- Pre-engineered, proven design
- Single source responsibility
- 24-hour support service
Flexibility
- High weight capacity
- Able to accommodate large tool
lengths, swing diameters and high
weight capacity - Easily configured to meet application
requirements