Robotic Welding System

Genesis Robotic Welding Solutions Keep You Ahead of the Competition

Robotic welding maximizes speed, output and accuracy, particularly for large or challenging welds. Manual processes simply cannot compete with the production efficiency and accuracy of a multi-process robotic welding workcell. As technology continues to advance, market demands for quality, speed, and lower costs are increasing exponentially. Whether it’s automating manual processes or upgrading legacy robotic systems, market demands have to be met in order to remain competitive.

Leveraging more than 30 + years and over 5,000 successful robotic integration projects, Genesis delivers innovative robotic welding, multi-process custom and pre-engineered solutions that drive productivity through greatly increased uptime, accuracy and efficiency. Whether you’re a first-time robot user or ready to upgrade an existing system, Genesis’ cutting-edge robotic welding solutions are designed to keep you competitive.

Genesis robotic welding automation:

  • Resistance Spot Welding
  • Laser Welding
  • Gas Metal Arc Welding (GMAW)
  • Gas Tungsten Arc Welding (GTAW)
  • Thin Gauge Arc Welding
  • Plasma and Thermal Spray Welding
  • Laser Hybrid Welding
  • High Deposition Tandem or Cored Wire Welding
  • Adaptive Fill Welding
  • Through Arc Seam Tracking
  • Flash Welding
  • High Frequency Welding
  • Percussion Welding
  • Projection Welding
  • Resistance Seam Welding
  • Upset Welding
  • MIG Welding
  • TIG Welding

Pre-Engineered Robotic Workcells for Fast Implementation and ROI

Genesis recognizes that robotic welding automation is a serious investment. Our pre-engineered solutions leverage years of application experience and knowledge to afford you an accelerated integration process and faster ROI when a custom solution is not required.

Genesis Pre-Engineered Workcells

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As technology continues to advance, market demands for quality, speed, and lower costs are ever increasing especially in the manufacturing industries. Genesis Systems long proven CRZ FT system is a pre-engineered robotic welding solution designed to keep you competitive.
The CRZ FT is a compact robotic welding system ideal for small to medium parts. It can be configured as a single station or dual station system, with each station equipped with either a flat table or trunnion for part positioning.
The system featured here is a single station configuration which includes a FANUC robot with a Miller Auto Continuum welding power supply and a TBi air-cooled torch for processing the parts. This single robot MIG cell also includes a minor axis trunnion which allows the part to be rotated to provide optimal positioning of the weld joints.
The weld fixture/tooling uses a set of shelf brackets to facilitate quick changing of the fixture(s) for better utilization of the system.
The system will also contain an automated torch reamer and a manual torch alignment/check station. The torch alignment station is a quick and easy method to assure that the torch TCP is still nominal.
A roll-up barrier curtain provides safety and flash protection for the operator during operation. It is a single station cell so the operator load/unload times will be part of the overall cycle time.
All the cell components are contained on a single unitized base for ease of installation and mobility as required.
Genesis CRZ FT work cells are available in a side-by-side 2 station or single station configuration and can be configured for multiple in-line system layouts.
Genesis recognizes that robotic welding automation is a serious investment. The CRZ pre-engineered solution leverages years of application experience and knowledge to afford you an accelerated integration process and faster return on investment.
Contact Genesis systems for more information.