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Understanding Robotic Laser Seam Stepper Welding

Robotic laser seam stepper welding works differently than traditional welding in an effort to maximize efficiencies and productivity. Laser seam steppers are cutting-edge technology, designed as a viable alternative to resistance spot welding or gas metal arc welding, representing the latest innovation in robotic laser welding capabilities.

Welding with a laser seam stepper is often safer and delivers better return on investment (ROI) than traditional welding. Robotic laser seam steppers optimize productivity, reduce costs and minimize downtime, even for complex weld projects.

How Does a Robotic Laser Seam Stepper Work?

Robotic laser seam steppers work in a similar manner to other types of laser welding. a laser generator delivers a laser light, via a fiber optic cable, through a robotic cutting head. The laser is optically focused and heats up the material to its melting temperature. The weld seam is created by the motion between the laser and the material being melted.

Laser seam steppers differ from typical laser welding solutions in one major way: a servo-controlled force system eliminates the need for expensive clamping devices. Additionally, laser seam steppers are equipped with certified safety sensor systems that eliminate the need for a special laser safety cell.

What is Robotic Laser Seam Stepper Welding Used For?

Robotic laser seam stepper welding can effectively join carbon and stainless steel, aluminum, titanium, copper, brass, and even for welding dissimilar materials. When welding these materials, laser seam steppers reduce the costs of consumable changeout to optimize productivity.

Over the years, robotic laser seam stepper welding has been adopted by a wide range of industries. Some of the most frequent users of robotic laser welding include:

    • Automotive manufacturing
    • Transportation manufacturing industry
    • Aerospace manufacturing industry
    • Shipbuilding industry
    • Heavy industrial manufacturing industry
    • Light industrial manufacturing industry

Essentially, robotic laser seam stepper welding can be used in a number of different applications and can join a wide range of materials. It’s a versatile technology with a proven track record of delivering return on investment.

Robotic laser seam stepper welding is cutting-edge technology for the highest levels of productivity. Robotic laser seam stepper welding can offer precise welds in challenging applications where other types of welding fall short.

To learn more, read about Genesis Systems Group’s leading robotic laser welding services.


Posted in Laser Welding, Robotic Welding

One thought on “Understanding Robotic Laser Seam Stepper Welding

  1. In cooperation with INPRO (an innovative company for advanced production systems in the automotive industry in Berlin; its cooperating partners are Daimler AG, Volkswagen AG, Siemens AG, ThyssenKrupp Technologies and SABIC Venture BV), the joining technology of resistance spot welding was compared with laser welding by the Laser-Seam-Stepper using a wobbled beam. Here, physical and technological features, behavior of the part itself and crash performance were taken into consideration, along with economic aspects.

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