Versa RC3L
The Genesis Versa RC3L robotic welding workcell features a center mount robot design that maximizes the utilization of the robot work envelope by placing the robot in the center of the three-axis turntable and closer in proximity to the workpiece.
Applications: Welding
Weight capacity: 544 Kg.
| Base Positioner Configuration | Main axis – pneumatically driven Main sweep index time 4.5 to 6.0 seconds Minor axis – dual servo driven trunnions Tool length 60-inches (1524-mm) Tool swing diameter 40-inches (1016-mm) Weight capacity 1,200-lbs (544-kg) |
| Base Component Configuration | FANUC ArcMate 100iC or Panasonic TA-1400 G3 Lincoln i400 or Miller Auto Axcess 300 Tregaskiss, Binzel or TBi air-cooled through arm torch Genesis torch alignment package Safety package (includes light curtains, gate interlock and barriers) Genesis Allen-Bradley controls package with L1 processor Rotary ground |
| Standard Dimensional Specifications | Tool length – 60-inches (1524-mm) to 96-inches (2438-mm) Tool swing diameter – 40-inches (1016-mm) to 48-inches (1219-mm) Load height – 36-inches (914-mm) Cell width – 250-inches (6350-mm) to 275-inches (6985-mm) Cell depth – 245-inches (6223-mm) to 271-inches (6883-mm) Cell height – 93-inches (2362-mm) |
| Standard Capacity Specifications | Weight capacity – 1,000-lbs (453-kg) Engineering specifications for 1,000-lbs capacity per station – Gearbox rated torque 4705Nm – Gearbox ratio 253:1 – Gearbox maximum moment 20,580Nm – Motor maximum RPM 4,000 – Motor torque output 18Nm – Nominal acceleration .5 seconds – 180-degree index time 5.0 seconds |
| Standard Platform Options | Tool length 72-inches, 84-inches, 96-inches Tool Swing diameter 48-inch Exposed power track cable carrier system Smoke hood and extraction system Off-line programming Installation Training programs (basic, advanced, maintenance, off-line, CRAW) Intelligence CenterTM |
| Standard Component Options | Robot models: FANUC, Panasonic, Motoman Process gear: Miller, Lincoln, Fronius, Thermadyne, Hypertherm Welding torches: Tregaskiss, Binzel, TBi, Fronius Torch cleaners: Tregaskiss, Binzel, TBi Controls: PanelView 1000+ Compact |
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Key Features
Productivity
- Fast index time reduces overall weld
cycle time - Multiple robot configurations
- Design allows automated unload of parts from weld station
Functionality
- Quick installation – robot, positioner and controls on unitized base
- High utilization of robot work envelope with center robot design
- Safer robot programming with center
mounted robot - Center mount robot design reduces required floor space
- Cost efficient pneumatic main sweep design
Reliability
- Pre-engineered, proven design
- Single source responsibility
- 24-hour support service
Flexibility
- Able to accommodate large tool lengths, swing diameters and high weight capacity
- Easily configured to meet application requirements